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Sheet Testing
Practical Course Materials Science

Procedure


Testing procedure:

  • Introduction
  • Preparing the sample   
    • Sample: Draw lines in x- and y-direction to define Lo and Wo
    • Notice measurement data in the datasheet
  • Preparing the test   
    • Turn on the machine (if necessary) and open the Erichsen deep drawing machine
    • Take the matrix out of the machine
    • Prepare the Tribo-foil-sandwich (Teflon-Oil-Mipolan-Oil-Teflon) and put it into the machine
    • Put the sample straight and centric into the machine with the prepared side to the top
    • Put the matrix on top of the sample into the machine (don't forget!)
    • Close the Erichsen deep drawing machine
  • Performing the test   
    • Raise the sheet holder force
    • Start the punch
    • Observe the experiment
    • Stop the machine when the crack occurs
  • Finishing the test   
    • Drive back the punch and wait until the machine has stopped
    • Open the Erichsen deep drawing machine
    • Take out the sample
  • Measuring the sample   
    • Measure L1 and W1
    • Notice measurement data in the datasheet

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Result of measurement


Forming-Limit-Diagram (FLD)

Result of measurement

The student should create a Forming-Limit-Diagram. Therefore a conventional deep drawing steel with 3 Nakajima FLC500 geometries is used, that create characteristic tension states in the sample.

How to evaluate you will find on the next page.

Practice


Checklist the steps


Preparing the sample

  • Draw lines in x-/y-direction to define Lo and Wo
  • Notice measurement data in the datasheet

Preparing

  • Turn on the machine (if necessary) and open the deep drawing machine with both hands
  • Take the matrix out of the machine
  • Prepare the Tribo-foil-sandwich and put it into the machine
  • Put the sample straight and centric into the machine with prepared side to the top
  • Put the matrix on top of the sample into the machine
  • Close the deep drawing machine

The test

  • Raise the sheet holder force
  • Start the punch
  • Observe the experiment
  • Stop the machine when the crack occurs

Finishing

  • Drive back the punch and wait until the machine has stopped
  • Open the Erichsen deep drawing machine with both hands
  • Take out the sample
  • Take out the Tribo-foil-sandwich

Measuring

  • Measure L1 and W1
  • Notice measurement data in the datasheet